Frequent requests for brake inspections to look for issues with uneven pad wear or rotors that need turning quicker than pad replacement is needed is a good way to make sure that your vehicle has the optimum ability to brake when you need it most. Grinding, vibration when braking, a squishy feel when you push your brake pedal down, or your vehicle pulling to one direction when braking. Squeaking is not the only sign that your brakes may need replacement. Brakes should be inspected frequently to ensure the safety of both you and your passengers. Image processing discriminates between contaminant types captured by the Technical Cleanliness Inspection System.Brakes are one of the most important safety features that your vehicle offers. Long-term data storage provides access to results and decisions for future review.įigure 3. Thumbnail images of each contaminant are linked with dimensional measurements for easy data review, and results are reported using a customizable Microsoft Word template.
#INTEGRITY PLUS INJECTORS ISO#
The CIX100 system supports major international standards, including: ISO 16232-10 (A) (N) (V), VDA 19.1 (A) (N) (V), ISO 4406, ISO 4407, ISO 12345, NAS 1638, NF E48-651, NF E48-655 and SAE AS4059.Īll relevant data, including live and oveview images, are displayed live on a single screen during the inspection (Figure 3), where a statistical control chart visually illustrates the level of particle class compliance for improved reliability. Both reflecting and non-reflecting particles are counted and sorted into size classes in accordance with defined standards. The system automatically scans the entire filter membrane surface using a combination of advanced microscopopy, a motorized XY stage, digital camera, and software. Olympus' CIX100 Technical Cleanliness Inspection System is a dedicated, turnkey solution for manufactures who need to evaluate the cleanliness of essential components, ensure their compliance with company and industry standards, and document the results for their customers. The process of inspecting the cleanliness of a diesel injector. Once the size and number of particles are quantified, the data must be analyzed and evaluated according to industry standards to determine the injector’s technical cleanliness.įigure 2. Once the sample is fully prepared, the particles trapped on the filter surface are evaluated using a microscope (Figure 2). The washing rinse is then filtered through a membrane to collect the extracted particles, and the filter membrane is dried for the further analysis. The contaminant particles are first removed using a liquid shower or an ultrasonic bath. A diagram of a diesel injector.Ĭounting the number of contaminant particles is an important method for evaluating the cleanliness of injectors. Checking the cleanliness of diesel injectors is one of the most important steps in the injector manufacturing process, and helps prevent metal chips and other contaminants from damaging the engine.įigure 1. If the nozzle is clogged with contaminants, the engine’s efficiency may decrease and the engine or injector may be damaged. The injector has a small nozzle (50 to 250 μm) that injects diesel fuel into the engine’s combustion chamber at high pressure (Figure 1).
As systems and components shrink, even the smallest particles can cause catastrophic failure, making it essential to assess the technical cleanliness and integrity of components and liquids.Ī diesel injector is a vital, ultra-precision part used in diesel engines. Particle contaminants can directly affect a part’s reliability, especially when the part is assembled using components from multiple suppliers. The increasing complexity of auto parts and components also requires manufacturers to place a strong emphasis on material characteristics, fitting tolerances, and technical cleanliness, which all play a strong role in the long-term durability, durability, and life-expectancy of the final product. Manufacturers must also take into account requirements such as emission reduction, fuel efficiency, long-term durability, and regulatory standards. Consultation Reception about IntroductionĪ vehicle’s overall quality is equal to the sum of its parts, and it is imperative for manufacturers to maintain rigid standards of excellence for every component.
OEM Microscope Components for Integration.Semiconductor & Flat Panel Display Inspection Microscopes ▾.Aerospace/Wind Blade Inspection Scanners.Flaw Detectors / Phased Array Flaw Detectors ▾.Thickness and Flaw Inspection Solutions ▾.
0 kommentar(er)
